Nontraditional machining and thermal cutting processes. The beam crosssection is then focused and directed. Electron beam machining is same as laser beam machining process in which except laser, high speed electron beam impinges on work piece. Depending upon the intensity of heating the workpiece can melt and vaporize. Electronbeam machining ebm the ebm technique is used for cutting fine holes and slots in any material.
Electron beam machining is process in which high velocity electrons are concentrated in a narrow beam and then directed towards the workpiece for machining. A hot cathode emits electrons, which are accelerated towards an anode, passing through an aperture to reach the accelerating waveguide. Electrochemical machining ecm is a machining process in which electrochemical process is used to remove materials from the workpiece. Electron beam machining basic terms and working duration. Lecture video 18 of advanced machining processes course by prof vijay k. The background of nanomachining processes, including typical machining operations such as turning, milling and grinding and different. Mar 30, 2017 today we will learn about laser beam machining principle, working, equipments, application, advantages and disadvantages with its diagram. It is a nontraditional machining process in which no physical tool is used. Both wellestablished techniques, such as nanomachining ultraprecision and new trends in improving nanoprocesses taking into account afm, laser beam machining, electron beam machining processes are overviewed. Mar 31, 2017 it is a nontraditional machining process in which no physical tool is used.
Capability of making very small holes and slots with high precision, in a short time in any material. Electron beam, plasma beam and ion beam machining youtube. Diy brick rocket stove cooking without electrical power duration. Download link is provided and students can download the anna university me6004 unconventional machining processes ump syllabus question bank lecture notes syllabus part a 2 marks with. Now electron beam machining is mostly done in the vacuum atmosphere for the very simple reason i will show you, suppose vacuum is there you will get as. Electron beam welding ebw is a machine controlled process carried out in a vacuum chamber. Learn more about the tools, including the various types. Introduction to advanced machining processes and their classification ultrasonic machining and its modelling and analysis 2. Lecture 40 electron beam machining and laser beam machining. These machines distribute a fine layer of powder over a build plate and selectively melt a cross section. Electronbeam machining is a process in which highvelocity electrons are concentrated into a narrow beam with a very high planar power density. Laser welding has four times the productivity of electron beam welding, and the capital cost of laser equipment is about half that of a comparable electron beam.
Define advantage and disadvantage of electron beam machining. In electric discharge machining process an arc is produced when two currentcarrying wires are shortcircuited. Laser beam machining is a thermal machining process which uses laser beam to produce heat. Electron beam, plasma beam and ion beam machining tutorial of advanced manufacturing processes course by prof a. Method of laser beam machining lbm industrial engineering. In electro chemical machining an electrolyte acts as a current carrier. Due to its improved weld quality and increased weld. The beam removes atoms from the workpiece by transferring energy and momentum to. The two electrodes workpiece and tool is immersed in an electrolyte such as nacl.
Electron beam machiningbasic terms and working duration. Noone has more experience or expertise in the application of electron beam welding than electron beam processes. The workpiece in electron beam machining is held in a. In the process, workpiece is taken as anode and tool is taken as cathode. Here a steam of high speed electrons impinges on the work surface so that the kinetic energy of electrons is transferred to work. About 5% of these are metal coating machinery, 1% are spot welders, and 1% are laser welders. In a vacuum chamber, a beam of highvelocity electrons is focused on a.
Notes on electro chemical machining ecm me mechanical. Part 2 deals with thermal machining processes for example, electric discharge machining, laser beam machining, electron beam machining, etc. Plasma arc machining process, diagram, application, advantages and disadvantages introduction. Plasma arc machining process, diagram, advantages and. Electron beam machining ebm is a process where highvelocity electrons concentrated into a narrow beam are directed toward the work piece, creating heat and vaporizing the material. Say for example and in a configuration where electrons are there in different cells. Electron beam machining ebm and laser beam machining lbm are thermal processes considering the mechanisms of material removal.
Known by many names, powder bed melting is currently the most common type of metal 3d printing. The beam crosssection is then focused and directed toward the work piece, creating heat and vaporizing the material. Today we will learn about laser beam machining principle, working, equipments, application, advantages and disadvantages with its diagram. Electron beam machining ebm is a metal removal process by a high velocity focused stream of electrons. Laser beam machining lbm is a non conventional machining manufacturing process, a form of machining, in which a laser is directed towards the work piece for machining. Electron beam, plasma beam and ion beam machining video. Nov 17, 2014 advanced manufacturing processes by dr. Electron beam equipment eb welding machines electron. Conclusion in the latest field of technology respect to welding and machining, plasma arc welding and machining have a huge success. Through introduction of the principle and characteristics of electron beam machining technology, the application status and application instance of electron beam in research of materials science and. Jun 10, 2017 electro chemical machining consists of following basic elements. It also includes micronanofinishing processes viz, abrasive flow finishing, magnetic abrasive finishing, etc. This process uses thermal energy to remove material from metallic or nonmetallic surfaces.
Electro chemical discharge machining ecdm laser beam machining lbm equipment and process parameters in lbm electrochemical machining ecm ecm kinematics and tool design the. Ebm can be used for very precise cutting or boring of a wide variety of metals. Further, the beam needs to be manoeuvred if required by the gun. Apr 08, 2017 electron beam machining is process in which high velocity electrons are concentrated in a narrow beam and then directed towards the workpiece for machining. Lecture 17 electron beam machining ebm edit lesson. Electron beam machining ebm is a thermal machining process in which highvelocity electrons concentrated into a narrow beam are used for instantly heating, melting, or vaporizing the. An electron applicator or electron cone which provides added collimation of the beam. Jan 06, 2015 electron beam machining equipment the basic functions of any electron beam gun are to generate free electrons at the cathode, accelerate them to a sufficiently high velocity and to focus them over a small spot size. The applications of the electron beam machining technology in. In an electron beam machining, the electrons strike the. This course covers lessons in tool geometry, mechanism of chip formation, orthogonal and oblique cutting, cutting temperature, control of cutting temperature and cutting fluid application, advanced tool. Contact electron beam engineering, electron beam engineering provides services throughout the u. Electron beam machining definition electron beam machining ebm is a process where high velocity electrons concentrated into a narrow beam are directed toward the work piece.
In electron beam machining, as the electrons strikes the work piece. During this machining process, a small portion of metals is also eroded away, leaving a small cater. Function is to generate, shape and deflect the electron beam to drill or machine the workpiece. A focused beam of electrons, velocity approaching 0. Laser welding has four times the productivity of electron beam welding, and the capital cost of laser equipment is about half that of a comparable electron beam welding setup. Nov 05, 2014 laser beam machining used light energy from a laser to remove material by vaporization and ablation energy is concentrated optically laser emits either continuous or pulsed light beam 5 source. The electron beam as a tool is the business basis of all company units of global beam technologies ag. In this article we will discuss about the meaning and characteristics of electron beam machining ebm in industries. Located at the same premises as ebe, our associate company, electron beam engineering services ebes provides electron beam welding and laser beam. Abrasive jet machining ajm water jet cutting wjc and abrasive water jet machining awjm magnetic abrasive finishing maf and its modelling 3. Electron beam welding experts electron beam processes. In electron beam machining process there is a bombardment of high velocity stream of electrons on the workpiece surface so this electrons are bombarded on the.
Other articles where ion beam machining is discussed. Laser beam machining lbm is one amongst the foremost widely used thermal energy based noncontact kind advance machining method which may be applied for nearly whole vary of. The cathode is generally made of tungsten or tantalum. In ibm a stream of charged atoms ions of an inert gas, such as argon, is accelerated in a vacuum by high. Ion beam machining is generally a surface finishing process in which the material removal takes place by sputtering of ions. Even today, new applications are being developed and used industrially, especially where other beam processes reach their limits. Ion beam machining machine tool technology britannica.
Electron beam welding is so clever that many people dont appreciate its potential. Plasmaarc machining pam employs a highvelocity jet of hightemperature gas to melt and displace. In ibm a stream of charged atoms ions of an inert gas, such as argon, is accelerated in a vacuum by high energies and directed toward a solid workpiece. Absence of mechanical contact between work piece and tool. Advanced manufacturing processes online course video. The electrolyte in ecm should have high electrical conductivity, low viscosity, high specific heat, chemical stability, resistance to form a passivating film on the workpiece surface, non. Electron beam machining ebm electron beam machining is a thermal nontraditional process, uses electrical energy to generate thermal energy for removing material. Electro discharge machining edm electron beam machining ebm laser beam machining lbm processes 2. Electron beam machining ebm methods machining engineering. Electron beam technology is used worldwide with an increasing tendency. In ebm, electrons are accelerated to high velocity as half of the light speed, then it is impinged to. Electron beam machining is a process in which highvelocity electrons are concentrated into a narrow beam with a very high planar power density. Abrasive flow finishing aff and its modelling magnetorheological finishing mrf nptel. The electron beam polishing equipment technology is brought forward and its characteristic is explained because general processing method cant obtain preferable machining efficiency and product.
Paul,department of mechanical engineering, iit kharagpur. Sharma, department of mechanical engineering, iit roorkee. It is similar to the electron beam welding machine. Electron beam diameter d is a major factor in all aspects of electron microscopes, including tem, stem, and sem imaging, where we use a fine focused beam. Laser beam machining or more broadly laser material processing deals with machining and material processing like heat treatment, alloying, cladding, sheet metal bending etc. Electronbeam machining is a kind of machining process by using highvelocity electron beam. Now, if this electron, this electrons are supplied with some additional energy. Through introduction of the principle and characteristics of electron beam machining technology, the application status and application instance of electron beam in research of materials science and materials processing in recent years were introduced in detail. Electronbeam machining ebm is a process where highvelocity electrons concentrated into a narrow beam are directed toward the work piece, creating heat and vaporizing the material. Laser beam machining lbm is an excellent material processing technique to machine a wide range of advanced materials, especially difficulttomachine advanced ceramics and composites. Lecture series on manufacturing processes ii by prof. Ultrasonic machining, water jet machining, abrasive water jet machining. Laser beam machining an overview sciencedirect topics.
Mar 17, 2016 electron beam machining ebm is a thermal process. Electron beam machining ebm kcg college of technology. Located at the same premises as ebe, our associate company, electron beam engineering services ebes provides electron beam welding and laser beam welding systems and weld tooling accessories. A detailed notes on electron beam machining process, and surely helps you.
Laser beam machining lbm is one of the most widely used thermal energy based noncontact type advance machining process which can be applied for almost whole range of materials. Electron beam machining, this was first reported by steigerwald in 1947, who designed a prototype of this particular machine. Electron beam and plasma welding processes youtube. Machine tools were among the innovations that made mass production and interchangeable parts realities in the 19th century. Electron beam machining free download as powerpoint presentation. Nptel syllabus advanced manufacturing processes web course course outline the course covers the details of the advanced machining. This course covers lessons in tool geometry, mechanism of chip formation, orthogonal and oblique cutting, cutting temperature, control of cutting temperature and cutting fluid application, advanced tool materials, abrasive process, gear manufacturing, electro chemical machining, electro discharge machining, electron beam machining and laser. This is a different process from electric discharge, electron beam, laser beam and plasma arc machining. As the electrons strike the work piece with high velocity, their kinetic.
Live simple, live free tinyhouse prepper recommended for. In this process, the material is removed with the help of a high velocity travelling at half the speed of light, i. In this machining process metal is removed by melting and vaporization of metal particle from surface of work piece. Learn vocabulary, terms, and more with flashcards, games, and other study tools. Electron beam equipment eb welding machines electron beam.
This will generate high heat energy and melts and vaporize metal from work piece. Wire cut edm, also known as wire electrical discharge machining, or wire edm is a method of cutting or shaping conductive materials with a thin electrode that follows a precisely programmed path. The applications of the electron beam machining technology. Ppt laser beam machining lbm powerpoint presentation. May 12, 2017 electrochemical machining ecm is a machining process in which electrochemical process is used to remove materials from the workpiece.
Laser beam is focussed for melting and vaporizing the unwanted material from the parent material. Electron beam machining can be used to accurately cut or bore a wide variety of metals. Advanced casting processes metal mould casting continuous casting. Dec 07, 2016 electron beam machining is a kind of machining process by using highvelocity electron beam. A wide variety of electron beam machine options are available to you, such as substrate, type. Oct 23, 2008 lecture series on manufacturing processes ii by prof. Here a steam of high speed electrons impinges on the work surface so that the kinetic energy of electrons is transferred to work producing intense heating. Machine tool, any stationary powerdriven machine that is used to shape or form parts made of metal or other materials. Electron beam machining is same as laser beam machining process in which except laser, high speed electron beam.
A pulsating stream of highspeed electrons produced by a generator is focused by electrostatic and electromagnetic fields to concentrate energy on a very small area of work. Such processing is carried out utilizing the energy of coherent photons or laser beam, which is mostly converted into thermal energy upon. Besides, the maintenance costs of a laser system are less than that of the electron beam welding. Many metals, including iron, will oxidize, rust, or even burn when heated to a high temperature in a normal. May 31, 2018 laser beam machining lbm is one amongst the foremost widely used thermal energy based noncontact kind advance machining method which may be applied for nearly whole vary of materials. When this high velocity electron strikes the workpiece, it melts and vaporizes the material from the workpiece.
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